Fully Automatic Aluminum Clinching Four Sided Radiator Machine
Product Introduction
The Aluminum Clinching Four Sided Fully Automatic Radiator Making Machine is designed for high-volume production of radiators. It efficiently handles a maximum core size of 900mm x 900mm, performing a complete four-sided clinching operation in a single, automated cycle to securely assemble radiator components.
Product Advantages
- High Efficiency & Automation: Ideal for mass production of single-model products, this machine offers fast operation, simple controls, and requires minimal manual intervention.
- Versatile Programmability: Equipped with a PLC controller capable of storing working programs for up to 200 different radiator tank types, allowing for quick changeovers and production flexibility.
- Secure Sealing Creation: The machine precisely crimps the header plate teeth to lock the plastic tank onto the core, ensuring a reliable and tight seal is formed between the tank, gasket, and header plate.
- Robust Pneumatic System: Utilizes a reliable 8-cylinder pneumatic system for consistent and powerful clinching performance.
Product Parameters
| Parameter | Specification |
|---|
| Programmability | Available |
| Number of Cylinders | 8 |
| Max. Core Size | 1000 x 900 x 56 mm |
| Workstations | 3 |
| Max. Head Plate Size | 150 mm |
| Machine Dimensions | 1800 x 1600 x 1800 mm |
| Indenter Width | 20 / 30 / 40 mm |
| Air Pressure Requirement | 0.8 Mpa |
| Voltage & Power | 220V / 50Hz, 2.5 kW |
| Running Speed | Adjustable |
| Production Efficiency | 60-80 seconds per unit |
Product Features
- Advanced Control System: Features an imported touch screen and PLC for intuitive operation, allowing easy setting and display of equipment status. The system can store up to 250 sets of parameters for various workpieces.
- Precision Drive Mechanism: Incorporates a servo motor and driver (Taiwan imported) with a ball screw and linear guide system to ensure accurate and controlled movement of the clamping mechanism during the clinching process.
About SUNHOPE
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
Core Services & Capabilities
- Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.
- Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.
- Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.
- Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.
Why Partner with SUNHOPE?
- Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.
- Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.
- Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.
- True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.
